Vitrified Bond Diamond Grinding Wheel for PCD PCBN Tool Grinding
High-Precision Vitrified Diamond Wheel, Porous & Cool Grinding for PCD/PCBN Inserts & Cutters
Product Overview
Porous vitrified bond diamond wheel optimized for PCD/PCBN ultra-hard tool grinding. High porosity ensures excellent cooling and chip removal, preventing thermal damage. Sharp cutting and easy dressing reduce downtime.
Key Specifications
Parameter | Details |
|---|---|
Available Wheel Shapes | 1A1 (Flat) / 14A1 (Double Bevel) / 6A2 (Cup) |
Bond Type | Vitrified (Ceramic, Porous) |
Abrasive | Synthetic Diamond (SDC) |
Standard Sizes (D×T×H) | 125×13×32, 150×16×32, 200×20×40 |
Grit Range | #500 – #2000 |
Concentration | 75% / 100% |
Max Speed | 30 m/s |
Precision | Runout ≤0.01mm |
Workpiece | PCD, PCBN, CVD Diamond, Hard Alloy |
Applications | PCD/PCBN Insert, Cutter, End Face & OD Grinding |
Customization | Size, grit, porosity, bond formula |
Lead Time | 7–15 days (depending on customization complexity) |
Features & Advantages
✅ Porous Structure: More air holes, cool grinding, no burn marks.
✅ Self-sharpening: Sharp grit exposure, long intervals between dressing.
✅ High Efficiency: 3–5× faster than resin wheels for PCD grinding.
✅ Good Surface Finish: Ra ≤0.05μm for PCD/PCBN tools.
✅ Stable Shape: Vitrified bond maintains profile in high-load grinding.
Applications & Workpiece Materials
PCD/PCBN inserts, turning tools, milling cutters
CVD diamond tools, woodworking PCD saw blades
Hardened steel and carbide-tipped tools
CNC tool grinders, 5-axis grinding machines
If you need a custom solution for special materials or applications, please use the form below to tell us your requirements.
125mm / 150mm / 200mm / Custom
#500 / #800 / #1200 / #2000
32mm / 40mm / Custom
Request a Custom Diamond Wheel Quote
Tell us your grinding requirements below, and our engineering team will send you a tailored quotation within 24 hours.
